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NQGF2-25型高速西林瓶液体洗烘灌装加塞联动线

产品详情Product Details

领域与概述:/Purpose and introduction

西林瓶固体洗烘罐装生产的线加塞连动线由 QCL 系统立试超音波波洗瓶机、 ASMR隧道口式内重复重复无菌烘烤箱、NFGF系统型西林瓶固体罐装生产的线加塞工作机组成,也可单机手游选择。选于2-25ml标准的西林瓶水针的生产的。能做好自喷加压、超音波波粗洗、瓶壁上水清洗、瓶内壁上连着首次重复水清洗、每次吹气、每次新的水清洗、连着首次吹气、瓶壁上吹气、加热、干燥无菌去热原、散热、前打气垫、罐装生产的线、后打气垫、加塞等二十来道流程。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.


优点和缺点:/characteristic

◆洗瓶机选取机手夹瓶,适用人群很多规格参数的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶选择气水喷针往复式监视放办法,清理实际见效快,减少能量。并不设针架防跳动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整个的水蒸汽线路、喷针充分人格独立连在一起,应对了交叉式危害,适合GMP管理规范标准;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶挤出机螺栓前安装抗震块,有维护挤出机螺栓,降低碎瓶功能;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶运用大体进出口同部带,连到拨瓶块气力输送机安瓿,电脑运行保持稳定准确;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘干箱选取制热配置采暖器,湿度不光滑,环保;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆真空烘箱现有防太过突然跳闸保护性功用,使用很安全;Mixer oven has suddenly loses power protection function, safe operation;◆烘干箱可配无限循环水冷散热提升装置,不损耗量屋子内功率,以减少屋子内的压值不平横的风险分析,加温体验好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘干箱可配差压大自主均衡调低软件系统,减低卧室和烘干箱的差压大不均衡从而造成的高温环境段偏位,分装间洗烘间湿度升高级一型号的原因;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烘烤箱开设DOP检侧接口方式(例如风压气压,风量,玦尘颗粒检侧口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烤箱冷却后段可带灭菌处理功效(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆恒温干燥箱网带可带mri蔓延到CIP手机在线洗涤软件;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可实现全位子、多想法高压力水冲干净;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装线机选取技术水平数据同步带的运瓶状态,体现了迅加速度,还分瓶为准,进行更换尺寸件省事;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆塑料瓶边侧所在位置的货运水平面和运行面板有定的离,有帮助于百级层风流的利用,解决办法形成乱流的污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆包电脑装机加塞环节,应用技术面送塞,还有技术面园盘吸塞,具备条件检查利于,送料利于,送塞高速度的性能指标;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆罐一键装机可配瓷器泵、不锈钢圆管泵、运动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆罐电脑装机无瓶止灌,无瓶不放塞效果;In pieces filling machine no bottle filling, no bottle no gasser function;◆分装生产线机可供选择配电机驱动器分装生产线结构类型(台达、西门子、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线选取PLC总掌握、变频柜器、触感提示屏屏掌握枝术,正常正常运作稳定性牢靠;触感提示屏屏可提示各pc单机的正常正常运作动态性,各掌握点的静水压、汽压、风压差、温差等提示,各旋转开关工作状态和机械洛天依提示,机械洛天依自我完善诊断仪和机械洛天依深入分析及在排除工艺,使大部分工作方式流程高于电脑智能化掌握,联线极具三机电气平稳装制,担保工作方式均等化牢靠。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.随着的客户的需,还可供选装:According to the needs of customers, but also available for selection:◆西门子PLC、施耐德开关、三凌、台达等加盟品牌有效控制设计;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气负荷、油温及mri波效果、颗粒塑料颗粒、风力在线平台在线检测、告警、收录、打印纸系統;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无菌检测操作隔离霜开器体统。◆ORABS、CRABS、无菌检测操作隔离霜开器体统。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.


能力指标/technical parameters:

厂品主要参数

product

model

QCL60+ASMR620/35
  +KGF4

QCL60+ASMR620/43
  +KGF6

QCL60+ASMR620/43
  +KGF8

QCL80+ASMR620/48
  +KGF10

QCL120+ASMR800/55
  +KGF12

QCL120+ASMR1250/60
  +KGF20

QCL80*2+ASMR1250/60
  +KGF12*2

实用的规格 Cutting dimension(ml)

2-25(國际西林瓶)

2-25(知名西林瓶)

2-25(时代国际西林瓶)

2-25(亚太西林瓶)

2-25(国际上西林瓶)

2-25(國际西林瓶)

2-25(国际性西林瓶)

灌装线头数

Fillingheads
46810122024

生產学习能力production capacity(pcs/h)

120(7ml)180(7ml)200(7ml)300(7ml)400(7ml)500(7ml)650(7ml)

洗瓶合格达标率Washing bottle percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

洗瓶受损率Washing bottle breakage(%)

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

灭菌处理高温sterilizing temperature(°C)

300-350300-350300-350300-350300-350300-350300-350

排风扇量exhaust air rate

(m3/h)
300030004100410075008,000-10,0008,000-10,000

分装导致精度Filling accuracy(%)

≤ ±2.5 (机械厂式安装驱动容量泵、瓷质泵、不锈钢装饰管泵)     ≤ ± 0.5-1.0 (交流伺服电机驱动🍷器溶量泵)

加塞优秀率率Gasser percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

气氛层流超纯净度Laminar air cleanliness(Class)

100100100100100100100

正空抽速Vacuum pumping speed(m3/h)

1030506060100120

滤波电容量capacitance

66.675.675.6106.6106.6212.6232.6

电源线power supply

385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz

总总重total weight

(kg)
630063007900790094001090014600

外貌长宽比boundary dimension(LxWxH)   (mm)

8,550   × 2,540 × 2,330

8,550   × 2,540 × 2,330

9,620   × 2,540 × 2,330

9,620   × 2,540 × 2,330

10,280   × 3,230 × 2,360

12,730   × 2,600 × 2,620

11,790   × 5,700 × 2,620